DESCRIPTION
Applied RTV Silicone Lubricant Dispersion, PN 40097 is a
solution containing 30 percent active silicone ingredients in mixed aliphatic
and isoproanol solvents. It was designed as a substitute for Dow Corning
MDX4-41459 Fluid in coating applications. The active silicone is an
amniofunctional dimethylsiloxane copolymer. The polar nature of the
aminofunctional group and the air cure of the silicone causes thin films to
deposit and adhere to metal and plastics for lubricity on surfaces. The
dispersion can be easily applied from dilute solvent solutions and cures on air
exposure at room temperatures to an invisible coating.
RTV Silicone Lubricant Dispersion is supplied as a one component system and is
an excellent lubricant for cutting edges. It can be used on razor blades,
scalpels, hypodermic needles and other applications where a partially cured
cohesive silicone coating is required. For most applications, the
resultant coating is more durable than simple polydimethylsiloxane. |
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BIOCOMPATIBILITY
RTV Silicone Lubricant in a think cured film is
designed to pass USP Class VI and ISO 10993 standards for tissue or blood
contact. A sample from each manufactured lot is subjected to cytotoxicity
testing.
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APPLICATIONS
Applied PN 4007 RTV Silicone Lubricant Dispersion
is supplied as a one-part solution. This solution may be applied to
surfaces by dipping, wiping or spraying. Prior to application, the
solution should be diluted to achieve the desired coating thickness in one
application. A solution containing less than five percent of the active
silicone is usually desirable. A dry coating of about two microns has been
found to be suitable for lubrication. The solution can be diluted by
addition of dry aliphatic and aromatic hydrocarbons, ketones and lower
alcohols. Solvent solution will determine the solution's ability to wet
out the substrate to be coated. A mixture of isopropyl alcohol and
Stoddard solvents is commonly used. Experimentation is recommended to
determine the optimum dilution to achieve the desired coating thickness.
If clouding occurs upon dilution, alter the solvent mixture until clearing
occurs. Slight clouding of fresh diluted solution should not affect
ultimate product performance. In the presence of water, Applied's RTV
Silicone Lubricant Dispersion hydrolyzes rapidly.
RTV Silicone Lubricant Dispersion cures at room temperature when a thin film is
exposed to moisture in the air after solvent evaporation. Only partial
cure occurs and a cohesive waxy film results. The optimum cure should be
based on product performance testing. A thin film cures in about 24 hours
at room temperature, 24°C (72.2°F). Cure can be accelerated by mild
temperature increase such as 40°C (104°F), at a relative humidity of about 50
percent. High humidity (>50%) may extend cure time. Adhesion,
lubricity and cohesive properties will continue to improve for 7 to 10 days at
room temperature. |
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PRECAUTIONS
A Material Safety Data Sheet
(MSDS) is supplied with the shipment. The coating contains the solvents
isopropanol and VM&P Naphtha which are flammable liquids and health
hazards. The coating should not come in contact with the eyes, skin or
clothing. Do not breathe the vapor. Use the coatings with adequate
ventilation. Keep away from heat when transferring coatings, ground all
vessels. The user is urged to be familiar with the properties of VM&P
Naphtha and isopropanol.
Because this dispersion is a moisture cured polymer, expousre to wet solvents
and humidity will increase polymer viscosity and eventually cause formation of a
gel. Once the original container is opened, the dispersion should be used
promptly. When this is not possible, containers should be tightly resealed
and used as soon as possible. |
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LOT TESTING
Each production lot is certified
as having passed Cytotoxicity and physical properties. Additional
testing is available upon request. |
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TYPICAL PROPERTIES
Uncured Dispersion |
These values are typical and
are not intended
for use
in preparing specifications |
| TEST |
RESULTS |
| DISPERSION |
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| APPEARANCE |
CLEAR/SLIGHTLY TO HAZY FLUID |
| SILICONE CONTENT, % |
30 |
| VISCOSITY AT 25°C,
cps |
150 |
| REFRACTIVE INDEX @ 25°C |
1.408 |
| FLASH POINT |
58°F |
| CYTOTOXICITY, THIN FILM |
NON-TOXIC |
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PACKAGING AND STORAGE
The dispersion is available
in 1 pint bottles.
The dispersion is a flammable
liquid and must be transported and stored in accordance with applicable
Federal, State, and Local regulations. |
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DISCLAIMER
Applied Silicone Corporation
warrants that this product meets applicable descriptions and specifications
for a period of six months from shipment. No other warranties, expressed
or implied, are intended. This product was designed for sophisticated users.
The user must carefully review literature for uses where adverse effects
are reported for certain applications of silicone in medical devices. The
user of this material must independently determine that any product incorporating
this material is safe and effective. The user of this material must thoroughly
test any application consistent with industry requirements and/or standards.
Applied Silicone Corporation disclaims any expressed or implied warranty
against the infringement of any patent. Any suggestion of use by Applied
Silicone should not be taken as inducement to infringe on any particular
patent.
Revised 10.07.03 |
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